AMable

Aernnova aeronautical parts

Within the European Amable program, Optimus 3D carried out  a study for Aernnova Aeronautics evaluating the feasibility of substituting geometries designed for machining with geometries optimized for additive manufacturing through generative design.

Within the spectrum of materials analyzed, weight reductions of 30% were obtained for the same function while maintaining the boundary conditions.

 

 

FORMULA STUDENT VITORIA-GASTEIZ

Titanium knuckle and polyamide housing for the Bizkor 01

Specifically, our engineering team was responsible for the manufacture of two sensitive parts such as the knuckle, made of titanium, and the motor case, integrating the cooling system

With the collaboration of the Formula Student Vitoria team, Optimus 3D teamworked in the construction of the Bizkor 01, a single-seater,  220-kilo car, 100% electric, carbon monocoque chassis and abundant talent from the Vitoria´s Engineering School.

 

ALEGRIA ACTIVITY

Optimus 3D and ´Basque Premium Camper´

Design and manufacture of plastic components, as well as custom finishes for two models manufactured by Mercedes Benz (V-Class and Sprinter) within the framework of the ‘Smart Comfort’ project, promoted under the supervision of the SPRI Group’s Hazitek program.

AMPERE

Custom thrusters for nanosatellites

Within the framework of the AMPERE project (Advanced Manufacturing for Propellant Tanks for nanosatellites propelled by Electrosprays and financed by Galactic Project) we will collaborate in the development of the tanks that will contain the ionic liquid used in the propulsion of these satellites. The tanks will be designed taking advantage of the advantages that additive manufacturing allows, including a lattice in the internal structure with a gradient that favors the flow of ionic liquid towards the propellants through capillarity.

The simplification of the design process will allow us  to offer customized solutions based on the orbital needs of each client without increasing the cost.

CUSTOM ORTHOPEDIC HEALTHCARE PRODUCT

Design and manufacture of custom orthopedic healthcare product

Digitization of the anatomy and image capture of the patient using an optical 3D scanner. Orthosis design adapted to each patient, pathology and treatment based on the requirements specified by the medical team. And manufacturing using additive technology under the ISO13485 quality management system. The manufacturing process consists of sintering PA12 using the HP-MultiJetFusion equipment. ISO 10993-5 and ISO 10993-10 certified material exceeds FDA requirements for use in contact with the skin.

IMPLANTABLE ORTHO-PROTHESIC MEDICAL DEVICE 

Manufacture of implantable ortho-prosthetic medical device in Titanium

Certified under the ISO13485 quality management system, Optimus3D guarantees the manufacture of safe and quality implantable medical devices. Craniomaxillofacial, dental, trauma and cervical prostheses printed on Ti6Al4V G23 / G5.

COSMETIC COVER

Custom cosmetic cover for transtibial prosthesiS

Optimus 3D made a design for a fencer that consisted of digitizing its healthy anatomy using an optical 3D scanner to obtain its symmetry and model a sheath adapted to its needs. The manufacture was carried out in additive technology (PA12 powder sintering in HP-MultiJetFusion machine).

MIXING NOZZLE

Mixing nozzle

Development focused on the food sector for the conduction of fluids and suspended solids. This mixing nozzle has been manufactured in additive technology from C300 tool steel (also in AISI316L), a process that could hardly have been completed with standard techniques and at a fraction of its cost.
COMPETITION VEHICLE

BOTTPOWER Design and manufacture of structural parts of competition vehicles.

  1. Generative design for lightening of weights.
  2. We shorten the development deadlines of the project.
  3. Any modification of part without tooling costs.
  4.  Integral saving of costs.

Other projects

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